The k factor in sheet metal working is the ratio of the neutral axis to the material thickness.
Neutral axis sheet metal.
The granular bonds are stretched pulled and sometimes break forcing the grains apart as they come under tensional stresses.
The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend.
The distance between the inside surface of the part and the neutral axis is known as the neutral axis offset.
The k factor in this case kfactor expresses that distance as a percentage of the material s thickness.
K factor k can be defined as follows.
When metal is bent the top section is going to undergo compression and the bottom section will be stretched.
When the sheet is flat without any applied stress the neutral axis is in the middle of the sheet.
But add a little stress and force the metal to bend and watch what happens.
Bend allowance plays a critical role in calculating flat length of any sheet metal part.
When a piece of metal is being formed the inner portion of the bend compresses while the outer portion expands see figure 1.
The neutral axis and considerations for bending plate.
Let us discuss in detail about bend allowance k factor and y factor.
Mathematically k factor value is equal to the ratio of position of neutral axis and sheet thickness.
The neutral axis and considerations for bending plate.
K factor is a ratio that represents the location of the neutral axis with respect to the thickness of the sheet metal part and depends on material thickness and bend radius.
By calculating and taking into consideration the developed lengthy a qualified metal bender roller can accurately bend plate to the desired final product.
When metal is bent the top section is going to undergo compression and the bottom section will be stretched.
The line where the transition from compression to stretching occurs is called the neutral axis.
Diego plate rolling november 15 2019.
In other words the neutral axis for this part occurs kfactor 100 of the way through the material s thickness.
K factor in sheet metal bending is a constant used to calculate sheet metal flat length or flat pattern.
The line where the transition from compression to stretching occurs is called the neutral axis.
Where t is the distance.
The k factor in sheet metal working is the ratio of the neutral axis to the material thickness.